Level Crossing

Intertech Rail has all kinds of hardware solutions for Level Crossing whether using axle sensors or using track circuit solutions. The interterch rail is one of the leaders in Level Crossing floors with EasyX Rubber Plates.


The level crossing solution with Wheel Sensor is a Fail-Safe solution that uses a SIL4 train detection system following all AREMA standards. The Wheel Sensor solution detects the approaching train through an axle sensor where the maximum speed of the train is calculated and, with the detection of the train, the timing is triggered for the activation of the bell at the intersection. As well as flashing the lights.


This system is entirely controlled by fail safe systems (Fail Safe) with very high reliability relays. Any system failure, the safest position is assumed. Any power failure or equipment breakdown, the barriers close, preventing accident.

Fail Safe Level Crossing System

Level Crossing Products

Frequently Asked Questions

  • What is a level crossing ?

    Level crossings are intersections between a railway and a road or a pedestrian pathway, and their safety is of utmost importance. As trains move at high speeds, ensuring that the hardware on a level crossing is equipped with the best technology solutions is crucial. 

  • How the system identifies a train approaching the level crossing ?

    Train Detection Systems: Train detection systems use various sensors and technologies to detect the presence of a train on the tracks. The sensors are usually placed on the level crossing floor, and they can detect the vibrations, weight, or magnetic fields generated by a train. Train detection systems are essential for ensuring that the level crossing gate is closed in time and that any road or pedestrian traffic is stopped before the train arrives. Some systems use DC track circuit. The introduce a small electric current in the track and creates a circuit. When a train enters this circuit it can recognize it and starts the gate operation.


  • How is the gate in a level crossing ?

    Level Crossing Gate Systems: Level crossing gate systems are designed to prevent road or pedestrian traffic from crossing the tracks when a train is approaching. They can be either manual or automatic, and they are usually equipped with sensors that detect the presence of a train. When a train is detected, the gate automatically closes, and when the train has passed, the gate reopens. It should be a FAIL-SAFE gate, that closes if any problem is detected (like electrical failure for example).

  • What is the signals needed for a level crossing?

    Audible Warning Systems: Audible warning systems are devices that emit a loud sound when a train is approaching. They are often used in combination with level crossing gates and are designed to warn road or pedestrian traffic of the approaching train. The sound is usually a horn or a bell, and it is intended to alert people who may not be able to see the train or the level crossing gate.

    Visual Warning Systems: Visual warning systems are devices that display a flashing light or a signal when a train is approaching. They are often used in combination with level crossing gates and are designed to alert road or pedestrian traffic of the approaching train. Visual warning systems can be especially useful for drivers who may not hear the audible warning system.

    Automated Warning Systems: Automated warning systems use a combination of train detection systems, level crossing gate systems, audible warning systems, and visual warning systems to ensure maximum safety. They are designed to automatically stop road or pedestrian traffic when a train is approaching, and they can be programmed to react to different types of trains and track conditions.

    In conclusion, the best technology solutions for the floor on a level crossing are those that ensure maximum safety for road and pedestrian traffic. Train detection systems, level crossing gate systems, audible warning systems, visual warning systems, and automated warning systems are all effective in preventing accidents and ensuring that level crossings are safe for everyone. When choosing the technology solutions for your level crossing floor, it is essential to consider the specific needs of your site and the type of traffic that will be using it.